Herman wrote:So the latest development is that the hydrocarbon emissions have crept up, so something I'll need to look into. (Hydrocarbons were 688 at the last MoT, but over 2,300 yesterday!) This means there is a fair amount of unburnt fuel leaving the engine and going into the exhaust.
Really not sure where to start but my list of suspects are:
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Throttle Position Sensor. I noticed on the MegaView that the TPS voltage is 13.5v at idle. It then goes to 0.1v at light throttle openings to 5v at WOT, so the 13.5v thing seems incongruous! Does anyone on here know if this is normal, or is it a sensor / wiring fault?
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Leaky injector(s). Maybe if one of the injectors were sticking open, it'd be dumping too much fuel into the system. (Can anyone remember what injectors Steve used - presumably not the standard TL1000R ones?)
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Coils / strength of spark. Will check this.
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Lambda sensor? This is only on the list because I seem to remember Steve had an issue with this in his ownership. Not sure if that would cause running rich at idle though?
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Maybe it's just carbon deposits. Should perhaps take it for a long, hard drive and then go easy on the 2 stroke oil when I fill it up and take it for the test? Can't believe that would cause so much of a difference though...
I'm going to go and have a tinker, but if anyone has any suggestions then please let me know!
Pete
Hi Pete. Jesse (Hobbawobba) dropped me a txt earlier trying to find out a few of the answers to your questions, figured it was easiest to log in and answer myself directly!
Firstly, yeah as everyone else has said, this car only needs a visual emissions test
I'm not entirely sure how Megaview calculates its TPS value. What you want to really do is hook a laptop up with Tunerstudio (it's free to download the lite version which will be fine for what you need), that should show you all the sensor inputs and outputs at once, much easier than trying to read off the small Megaview I installed in the car. What voltages correspond to what TPS percentage values, are a configurable item in tuner studio, which then downloads those settings the the Megasquirt, so it's possible that after an idle speed adjustment the TPS is reading -1% causing the odd reading.
The injectors are Subaru Impreza WRX ones IIRC, around 400cc/min. They just happened to be the right fit for the Suzuki throttle bodies and I saw a set going cheap on eBay.
The ECU controls fuel and spark. There is a 3d map for the trailing split, but it shouldn't have changed since last year so I think thats unlikely. It might be worth locking the timing to a fixed advance, again do this via Tunerstudio, and ten check it with a timing light, as if the crank sensor has accidentally been tweaked at some stage this could make a big difference to the emissions.
Finally, there is a calibration procedure for the lambda sensor, its an Innovate LC-1 controller, if you google them I think there's some info on their website, if not wit the paperwork I gave you wit the car. Might be worth going through that, after that the sensor readout should be fairly trust worthy, again if it's running rich you can always go into Tuner studio and pull some fuel out of the map at idle till it meets the emissions targets. You want an AFR reading of 14.7 at idle to keep the MOT man happy.

Ex-rotor owner exploring the world of pistons and valves....