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Rear end rebuild

Posted: Fri Jul 24, 2020 4:35 pm
by A7RXY
When lockdown started I decided to finally start my suspension rebuild. I bought poly bushes and a LSD some years ago. I also had new shocks at add, so when Pete and Dave decided to to buy new Racing Beat springs I joined in.
So with all the parts I started by removing the rear axle.
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Removing the old bushes was another thing, they had to be burned out as they were still in very good condition, but never the less I wanted to fit poly ones.
I've now removed the old diff and fitted the LSD. This turned out to be a lot easier than I expected it to be.
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Still a long way to go manly prep and paint .... bring on the POR15

Re: Rear end rebuild

Posted: Fri Jul 24, 2020 6:48 pm
by ian65
Nice work Dibs, this is a big job to take on, well worth doing though. I took Gus to work this morning in the rain and thought to myself how planted it feels and how well it holds the road since I fitted polybushes, a lsd and a set of new Continentals. Polybushes and a lsd are some of the best improvements you can do to a 1st gen

Re: Rear end rebuild

Posted: Fri Jul 24, 2020 11:51 pm
by Casey
Great to see you posting progress on here.

The trouble with Facebook is it's "in the moment" but gone a few weeks later (or at least very hard to find). Nothing like a thread/topic on the forum for posterity and track to progress :clap:

Glad you persevered with the picture posting on here Dibs :thumbup:

Re: Rear end rebuild

Posted: Sat Jul 25, 2020 11:07 am
by DKWW2000
Good work there Dave, keeping you out of mischief, I bet your aching in places you had long forgotten about :clap:

Re: Rear end rebuild

Posted: Sat Jul 25, 2020 11:26 am
by A7RXY
DKWW2000 wrote: Sat Jul 25, 2020 11:07 am Good work there Dave, keeping you out of mischief, I bet your aching in places you had long forgotten about :clap:
Pete, You wouldn't believe it, I must have pulled every muscle I ever had removing the tie rod bush mounts to the body lying under the car. :D :D

Re: Rear end rebuild

Posted: Sat Jul 25, 2020 12:30 pm
by spirit r
A7RXY wrote: Sat Jul 25, 2020 11:26 am Pete, You wouldn't believe it, I must have pulled every muscle I ever had removing the tie rod bush mounts to the body lying under the car. :D :D
The german Würth rust remover didn't help enough?

Re: Rear end rebuild

Posted: Sat Jul 25, 2020 12:55 pm
by A7RXY
spirit r wrote: Sat Jul 25, 2020 12:30 pm
A7RXY wrote: Sat Jul 25, 2020 11:26 am Pete, You wouldn't believe it, I must have pulled every muscle I ever had removing the tie rod bush mounts to the body lying under the car. :D :D
The german Würth rust remover didn't help enough?
Thomas you noticed it ... worked wonders

Re: Rear end rebuild

Posted: Tue Jul 28, 2020 1:55 pm
by gt_james
That looks really clean under there, and top job tackling the rear axle1

Re: Rear end rebuild

Posted: Tue Jul 28, 2020 2:25 pm
by spirit r
A7RXY wrote: Sat Jul 25, 2020 12:55 pm The german Würth rust remover didn't help enough?
Thomas you noticed it ... worked wonders
[/quote]
In 2013 i rebuild my axle too and coloured it with Hammerit "hammerschlag black" and Foliatec blue. 40 000km later in 2020 i am always happy with the result.

https://www.amazon.de/HAMMERITE-Metall- ... J33CYR8KF6
https://www.amazon.de/Foliatec-2162-Bre ... ghydr08-21
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Re: Rear end rebuild

Posted: Tue Jul 28, 2020 3:46 pm
by A7RXY
Looks very good Thomas, at the moment I'm thinking of
using red.