KIMI - Series 2/3 Hybrid

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Casey
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Re: KIMI - Series 2/3 Hybrid

Post by Casey »

Fuel tank de-rusted:
Fuel Tank rust prep 1.JPG
Fuel Tank rust prep 1.JPG (220.12 KiB) Viewed 7812 times
Fuel pump and bracket as it came off the car:
HD2 Phone 262.jpg
HD2 Phone 262.jpg (225.53 KiB) Viewed 7812 times
Bracket with full POR-15 treatment and paint:
Fuel pump bracket.JPG
Fuel pump bracket.JPG (255.31 KiB) Viewed 7812 times
Testing pressure and flow of fuel pump (tested well in spec):
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Fuel tank straps mid de-rusting:
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DSC_0130.JPG (338.88 KiB) Viewed 7812 times
After full POR-15 treatment and paint:
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DSC_0280.JPG (293.49 KiB) Viewed 7812 times
KIMI 1 : 1st Gen, "hybrid" 1983 silver S2 running gear in a 1985 S3 shell, SORN'd, long term resto project
KIMI 2 : 1st Gen, 1983 silver S2 - now sold to Ian Mothersole on here.
KIMI 3 : 1st Gen, 1983 red S3
Plus a 2004 Full Bridgeported RX-8
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Casey
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Re: KIMI - Series 2/3 Hybrid

Post by Casey »

The fuel tank sender wan't working, but it turned out to be a simply earthing issue to the top plate. Fised with a wired by-pass and tested OK:
2015-02-04 15.28.07.jpg
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KIMI 1 : 1st Gen, "hybrid" 1983 silver S2 running gear in a 1985 S3 shell, SORN'd, long term resto project
KIMI 2 : 1st Gen, 1983 silver S2 - now sold to Ian Mothersole on here.
KIMI 3 : 1st Gen, 1983 red S3
Plus a 2004 Full Bridgeported RX-8
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Casey
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Re: KIMI - Series 2/3 Hybrid

Post by Casey »

The nearside axle oil seal had a horrible leak when I bought the car:
DSC_0252 (2).JPG
DSC_0252 (2).JPG (256.98 KiB) Viewed 7808 times
It was a nighmare to get the right sized replacement seal. Needed to be 55mm diameter. Had to buy several seals to get the correct one for a S2 axle (p/n 1312-33-065)
DSC_0032 (2).JPG
DSC_0032 (2).JPG (150.32 KiB) Viewed 7808 times
This was done a long time ago, when the car was on taxed and MOT'd and the leak never re-appeared, thankfully!
KIMI 1 : 1st Gen, "hybrid" 1983 silver S2 running gear in a 1985 S3 shell, SORN'd, long term resto project
KIMI 2 : 1st Gen, 1983 silver S2 - now sold to Ian Mothersole on here.
KIMI 3 : 1st Gen, 1983 red S3
Plus a 2004 Full Bridgeported RX-8
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Casey
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Re: KIMI - Series 2/3 Hybrid

Post by Casey »

And here is how she currently stands. Pics taken a week ago - driver side card, window, motor and glass guide removed to clean up and replace.
20250331_160517.jpg
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20250331_160715.jpg
20250331_160715.jpg (313.05 KiB) Viewed 7802 times
20250331_160548a.jpg
20250331_160548a.jpg (185.8 KiB) Viewed 7802 times
KIMI 1 : 1st Gen, "hybrid" 1983 silver S2 running gear in a 1985 S3 shell, SORN'd, long term resto project
KIMI 2 : 1st Gen, 1983 silver S2 - now sold to Ian Mothersole on here.
KIMI 3 : 1st Gen, 1983 red S3
Plus a 2004 Full Bridgeported RX-8
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Casey
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Re: KIMI - Series 2/3 Hybrid

Post by Casey »

That pretty much fills in the story of the last 13 years!!
KIMI 1 : 1st Gen, "hybrid" 1983 silver S2 running gear in a 1985 S3 shell, SORN'd, long term resto project
KIMI 2 : 1st Gen, 1983 silver S2 - now sold to Ian Mothersole on here.
KIMI 3 : 1st Gen, 1983 red S3
Plus a 2004 Full Bridgeported RX-8
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Re: KIMI - Series 2/3 Hybrid

Post by Adrian »

Hi Malcplm
Thats grest progress What are your plans for it when finished m8?
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Re: KIMI - Series 2/3 Hybrid

Post by Casey »

Not really sure what I'll do at the end of the restoration work. It was my first FB purchase (in 2011), then the opportunity arose to buy KIMI 2 (now sold) and KIMI 3 (which I use throughout the year). Might keep it as a runaround. After all, it's cheap to tax and insure, with no MOT needed either :thumbup:
KIMI 1 : 1st Gen, "hybrid" 1983 silver S2 running gear in a 1985 S3 shell, SORN'd, long term resto project
KIMI 2 : 1st Gen, 1983 silver S2 - now sold to Ian Mothersole on here.
KIMI 3 : 1st Gen, 1983 red S3
Plus a 2004 Full Bridgeported RX-8
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Hobbawobba
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Re: KIMI - Series 2/3 Hybrid

Post by Hobbawobba »

Really nice work bro. Those dust shields get a bit crazy, along with the ducts in front aye :lol: . Jamie had been sorting my ducts with fibreglass which seemed a good idea!
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Re: KIMI - Series 2/3 Hybrid

Post by Adrian »

Hello Malcom yeh i think i got 2 more to do once ive got the elford done and i have no idea what i would do with them time wise
Oh well its all good fun m8👍👍
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Re: KIMI - Series 2/3 Hybrid

Post by Casey »

Hobbawobba wrote: Wed Apr 09, 2025 7:24 pm Really nice work bro. Those dust shields get a bit crazy, along with the ducts in front aye :lol: . Jamie had been sorting my ducts with fibreglass which seemed a good idea!

I would be interested in some fibreglass ducts! Mine are not in a good state, so currently removed whilst I think about what to do with them.

Keep me posted on progress please!
KIMI 1 : 1st Gen, "hybrid" 1983 silver S2 running gear in a 1985 S3 shell, SORN'd, long term resto project
KIMI 2 : 1st Gen, 1983 silver S2 - now sold to Ian Mothersole on here.
KIMI 3 : 1st Gen, 1983 red S3
Plus a 2004 Full Bridgeported RX-8
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